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Heavy Duty Box Beam Roll Forming Machine with 13 Forming Stations 70mm Shaft and 5.5Kw Motor

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Heavy Duty Box Beam Roll Forming Machine with 13 Forming Stations 70mm Shaft and 5.5Kw Motor

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Brand Name : METALIGN

Model Number : BBM

Certification : CE,ISO,etc

Place of Origin : CHINA

MOQ : 1 set

Price : USD1,000-700,000. Based on customization.

Payment Terms : L/C,T/T

Supply Ability : 30 sets per month

Delivery Time : 30 days

Packaging Details : Industrial plastic film wrapping, secured with steel wire.

Product name : High Precision Warehouse Box Beam Cold Roll Forming Equipment

Key words : box beam roll forming machine/pallet rack beam roll former

Profile : Box beam

Application : Pallet Racking System / Warehouse Storage

Material type : PPGI/PPGL/GI/GL Steel Coils

Material thickness : 0.8-1.2mm

Forming speed : 15-20m/min

Main motor power : 5.5Kw

Forming stations : 13

Driving system : Chain

Frame structure : Double Wall panel

Shaft diameter : 70mm

Machine condition : Brand new

Shaft material : #45 steel quenched 55-60℃

Roller material : High grade #45 steel , surface with hard chrome

Display language : English/Spanish/Russian/French,etc, customizable

Control technique : PLC+Touch Screen

Delivery time : 30 days

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Heavy Duty Box Beam Roll Forming Machine with 13 Forming Stations 70mm Shaft and 5.5Kw Motor

1. Overview


1.1 Production Line

This roll forming line is designed for pallet racking manufacturers, warehouse equipment suppliers, and storage solution providers. It delivers high precision box beams with strong load capacity, torsion resistance, and consistent quality, making it ideal for medium to heavy-duty storage applications.

Heavy Duty Box Beam Roll Forming Machine with 13 Forming Stations 70mm Shaft and 5.5Kw MotorGuide

Heavy Duty Box Beam Roll Forming Machine with 13 Forming Stations 70mm Shaft and 5.5Kw Motor

Form

Heavy Duty Box Beam Roll Forming Machine with 13 Forming Stations 70mm Shaft and 5.5Kw Motor

Seam


1.2 Profile
The box beam profile is formed from cold-rolled steel, thickness 1.5-2.5 mm per sheet. It features a closed rectangular section created by lock seam, offering superior bending and torsion resistance. Widely applied in pallet racking and industrial shelving, it ensures reliable load-bearing and reduced deflection for medium to heavy storage systems.
Material: Galvanized Steel / PPGI / Aluminum Thickness: 1.5-2.5mm
Yield strength: 200 - 350 Mpa Tensil stress: 200 -350 Mpa
Heavy Duty Box Beam Roll Forming Machine with 13 Forming Stations 70mm Shaft and 5.5Kw Motor Heavy Duty Box Beam Roll Forming Machine with 13 Forming Stations 70mm Shaft and 5.5Kw Motor


1.3 Production Process

Flow Chart:

Decoiler → Roll Forming (C1) → Roll Forming (C2) → Hydraulic Cutter → Lock Seam Machine → Straightener

Process:

Steel coils are decoiled and guided into two roll forming stages to shape symmetrical C profiles. A hydraulic cutter ensures precise length cutting. The lock seam machine firmly closes the two C profiles into a box beam, while the straightener guarantees perfect alignment and surface finish for pallet racking use.


1.4 Key Focus

Dual wall-plate roll former ensures high stability and long lifespan.

Chain-driven forming provides flexibility for different box beam heights.

Hydraulic lock seam secures stronger joints and torsion resistance.

Suitable for heavy-duty pallet racking with minimal deflection.

High precision forming for consistent quality and easy rack assembly.


2. Technical Parameters

2.1 Decoiler
Structure Stand-up structure Heavy Duty Box Beam Roll Forming Machine with 13 Forming Stations 70mm Shaft and 5.5Kw Motor
Working Form Manual, motorized, or hydraulic
Loading Capacity 5T
Coil Width customizable
Inner Diameter Φ450 – Φ550 mm
Out Diameter 1500 mm
Model DC-MU2


2.2 Optional Upgrade: Loading Car
Heavy Duty Box Beam Roll Forming Machine with 13 Forming Stations 70mm Shaft and 5.5Kw Motor The loading car lifts coils smoothly and positions them accurately on the decoiler, reducing labor, improving safety, and ensuring faster, more stable coil changeovers.


2.3 Guiding Device With Pre-Cut Broaching Shear
Guiding Roller Adujust the coil feeding width Heavy Duty Box Beam Roll Forming Machine with 13 Forming Stations 70mm Shaft and 5.5Kw Motor
Pre-cut Broaching Shear Cut the steel coil before roll forming
Digital Display See the feeding width directly


2.4 Roll Forming Machine
Working Speed Around 20 m/min Heavy Duty Box Beam Roll Forming Machine with 13 Forming Stations 70mm Shaft and 5.5Kw Motor
Structure Wall panel type. Optional: Cast-iron stands or guide pillar
Driving System Chain system. Optional: Gearbox
No. of Forming Stations 18 stands
Shaft Diameter 70mm solid shaft
Motor Power 5.5 Kw Heavy Duty Box Beam Roll Forming Machine with 13 Forming Stations 70mm Shaft and 5.5Kw Motor
Roller Material

45# steel polished and chromed HRC58-62°

Shaft Material High grade 45# steel polished(CNC lathe)
Steel Coil Material PPGI or GI
Steel Coil Thickness 0.25-0.8mm


2.5 Optional Upgrade: Cover
Heavy Duty Box Beam Roll Forming Machine with 13 Forming Stations 70mm Shaft and 5.5Kw Motor Heavy Duty Box Beam Roll Forming Machine with 13 Forming Stations 70mm Shaft and 5.5Kw Motor Heavy Duty Box Beam Roll Forming Machine with 13 Forming Stations 70mm Shaft and 5.5Kw Motor
Mounted On The Inside: No Cover Required Solid Cover For Chain Mesh Safety Cover


2.6 Cutter
Common Power Type Hydraulic. Optional: motor type. Heavy Duty Box Beam Roll Forming Machine with 13 Forming Stations 70mm Shaft and 5.5Kw Motor
Hydraulic Power

4-5.5Kw, customizable

Blade Material

Cr12 Mov

Hardness

With quenched treatment HRC 58 – 62°



2.7 PLC Control Cabinet
PLC Brand Delta, customizable Power Supply 380v, 50HZ, 3Phase (It depends on customer requirement)
Encoder Brand Omron, customizable Language Chinese + English, Spanish, French, Russian, etc
Touch Screen MCGS, customizable Operation type Manual /auto two-type switch
Hanging Arm Type Saving Space Standing Type greater component integration and flexible positioning

Heavy Duty Box Beam Roll Forming Machine with 13 Forming Stations 70mm Shaft and 5.5Kw Motor

Hanging-Arm Control Box

Heavy Duty Box Beam Roll Forming Machine with 13 Forming Stations 70mm Shaft and 5.5Kw Motor

Standing Control Box


2.8 Hydraulic Power Unit (HPU)

Motor Power

5.5Kw Heavy Duty Box Beam Roll Forming Machine with 13 Forming Stations 70mm Shaft and 5.5Kw Motor
Oil Required

N32 or N46 hydraulic oil is available

Design

The hydraulic station has a fan cooling system

Optional

It can be installed on or inside the roll former to save space



2.9 Analysis
Decoiler Holds steel coil for continuous feeding
Ensures smooth unwinding to prevent material tension
Roll former (C1) Shapes first half of C profile with precision
Stable forming due to dual wall-plate design
Shapes second C profile, adjustable for height
Chain-driven system for easy maintenance
Hydraulic cutter Cuts profiles to length with high accuracy
Clean edges suitable for lock seam joining
Lock seam machine Joins two C profiles into closed box beam
Provides torsion resistance and beam rigidity
Run-out Table Facilitates smooth product exit and temporary storage
Designed for integration with auto stacking systems


3. Production Line Components

Component Quantity
Hydraulic Decoiler 1 set
Roll Former 1 set
Seaming Machine 1 set
Hydraulic Cutter 1 set
Out Table 2 sets
PLC Cabinet 1 set
Hydraulic Station 1 set


4. Customization Options

This production line can be customized for different box beam sizes, including variable heights and widths. Options include automatic punching units for step beams, servo flying shear for high-speed cutting, quick-change cassette system for profile adjustments, and upgraded hydraulic lock seam systems for heavy load requirements.


Product Tags:

heavy duty pallet rack machine

      

cold roll forming box beam

      

rack roll forming machine with warranty

      
 Heavy Duty Box Beam Roll Forming Machine with 13 Forming Stations 70mm Shaft and 5.5Kw Motor Manufactures

Heavy Duty Box Beam Roll Forming Machine with 13 Forming Stations 70mm Shaft and 5.5Kw Motor Images

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