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Heavy Duty Box Beam Roll Forming Machine With 1.5-2.5mm Thickness 15-20m/min Speed 5.5Kw Motor

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Heavy Duty Box Beam Roll Forming Machine With 1.5-2.5mm Thickness 15-20m/min Speed 5.5Kw Motor

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Brand Name : METALIGN

Model Number : RBB

Certification : CE,ISO,etc

Place of Origin : CHINA

MOQ : 1 set

Price : USD1,000-700,000. Based on customization.

Payment Terms : L/C,T/T

Supply Ability : 30 sets per month

Delivery Time : 30 days

Packaging Details : Industrial plastic film wrapping, secured with steel wire.

Product name : Warehouse Rack Beam Roll Forming Production Line With Chain Driven Gantry

Key words : 1.5-2.5mm Steel Beam Making Machine/Warehouse Rack Beam Roll Forming Machine

Profile : Box Beam

Application : Warehouse Racking / Industrial Storage Systems

Material type : PPGI/PPGL/GI/GL Steel Coils

Material thickness : 1.5-2.5mm

Forming speed : 15-20m/min

Main motor power : 5.5Kw

Forming stations : 18

Driving system : Chain

Frame structure : Cast iron

Shaft diameter : 70mm

Machine condition : Brand new

Shaft material : #45 steel quenched 55-60℃

Roller material : High grade #45 steel , surface with hard chrome

Display language : English/Spanish/Russian/French,etc, customizable

Control technique : PLC+Touch Screen

Delivery time : 30 days

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Heavy Duty Box Beam Roll Forming Machine With 1.5-2.5mm Thickness 15-20m/min Speed 5.5Kw Motor

1. Overview


1.1 Production Line

This roll forming production line is designed for industrial and warehouse customers producing heavy duty box beams. It provides high precision, fast production, and stable performance. Suitable for manufacturers seeking seamless single-coil forming, optimized for structural strength and continuous operation with minimal waste.


1.2 Profile
The box beam is produced from 1.5–2.5mm thick steel coil, forming a seamless rectangular profile. It features high strength, smooth surfaces, and precise dimensions. Ideal for heavy duty shelving, warehouse storage, and industrial frameworks. Its design ensures minimal waste, fast installation, and compatibility with automated racking systems.
Material: Galvanized Steel / PPGI / Aluminum Thickness: 1.5-2.5mm
Yield strength: 200 - 350 Mpa Tensil stress: 200 -350 Mpa
Heavy Duty Box Beam Roll Forming Machine With 1.5-2.5mm Thickness 15-20m/min Speed 5.5Kw Motor Heavy Duty Box Beam Roll Forming Machine With 1.5-2.5mm Thickness 15-20m/min Speed 5.5Kw Motor


1.3 Production Process

Flow Chart:

Hydraulic Decoiler – Guiding – Roll Former – Flying Saw Cut – Out Table

Process:

Steel coils are continuously fed into the roll former with arched gantry structure. Chain drive ensures stable transmission while forming high-strength box beams. Flying saw cuts beams without stopping, producing precise lengths without burrs or waste. Out tables handle finished beams efficiently for storage or downstream processes.


1.4 Key Focus

Arched gantry roll former provides high rigidity for 1.5–2.5mm steel beams, ensuring precision and flatness.

Chain drive with protective cover ensures durability and operator safety, reducing maintenance.

Flying saw allows nonstop cutting, delivering clean, burr-free beams with minimal material waste.

High-speed continuous operation increases production efficiency, ideal for heavy duty box beam manufacturing


2. Technical Parameters

2.1 Decoiler
Structure Stand-up structure Heavy Duty Box Beam Roll Forming Machine With 1.5-2.5mm Thickness 15-20m/min Speed 5.5Kw Motor
Working Form Manual, motorized, or hydraulic
Loading Capacity 5T
Coil Width customizable
Inner Diameter Φ450 – Φ550 mm
Out Diameter 1500 mm
Model DC-MU2


2.2 Optional Upgrade: Loading Car
Heavy Duty Box Beam Roll Forming Machine With 1.5-2.5mm Thickness 15-20m/min Speed 5.5Kw Motor The loading car lifts coils smoothly and positions them accurately on the decoiler, reducing labor, improving safety, and ensuring faster, more stable coil changeovers.


2.3 Guiding Device With Pre-Cut Broaching Shear
Guiding Roller Adujust the coil feeding width Heavy Duty Box Beam Roll Forming Machine With 1.5-2.5mm Thickness 15-20m/min Speed 5.5Kw Motor
Pre-cut Broaching Shear Cut the steel coil before roll forming
Digital Display See the feeding width directly


2.4 Roll Forming Machine
Working Speed Around 20 m/min Heavy Duty Box Beam Roll Forming Machine With 1.5-2.5mm Thickness 15-20m/min Speed 5.5Kw Motor
Structure Cast-iron stands. Optional: Wall panel type or guide pillar
Driving System Chain system. Optional: Gearbox
No. of Forming Stations 18 stands
Shaft Diameter 70mm solid shaft
Motor Power 5.5 Kw Heavy Duty Box Beam Roll Forming Machine With 1.5-2.5mm Thickness 15-20m/min Speed 5.5Kw Motor
Roller Material

45# steel polished and chromed HRC58-62°

Shaft Material High grade 45# steel polished(CNC lathe)
Steel Coil Material PPGI or GI
Steel Coil Thickness 0.25-0.8mm


2.5 Optional Upgrade: Cover
Heavy Duty Box Beam Roll Forming Machine With 1.5-2.5mm Thickness 15-20m/min Speed 5.5Kw Motor Heavy Duty Box Beam Roll Forming Machine With 1.5-2.5mm Thickness 15-20m/min Speed 5.5Kw Motor Heavy Duty Box Beam Roll Forming Machine With 1.5-2.5mm Thickness 15-20m/min Speed 5.5Kw Motor
Mounted On The Inside: No Cover Required Solid Cover For Chain Mesh Safety Cover


2.6 Cutter
Common Power Type Hydraulic. Optional: motor type. Heavy Duty Box Beam Roll Forming Machine With 1.5-2.5mm Thickness 15-20m/min Speed 5.5Kw Motor
Hydraulic Power

4-5.5Kw, customizable

Blade Material

Cr12 Mov

Hardness

With quenched treatment HRC 58 – 62°



2.7 PLC Control Cabinet
PLC Brand Delta, customizable Power Supply 380v, 50HZ, 3Phase (It depends on customer requirement)
Encoder Brand Omron, customizable Language Chinese + English, Spanish, French, Russian, etc
Touch Screen MCGS, customizable Operation type Manual /auto two-type switch
Hanging Arm Type Saving Space Standing Type greater component integration and flexible positioning

Heavy Duty Box Beam Roll Forming Machine With 1.5-2.5mm Thickness 15-20m/min Speed 5.5Kw Motor

Hanging-Arm Control Box

Heavy Duty Box Beam Roll Forming Machine With 1.5-2.5mm Thickness 15-20m/min Speed 5.5Kw Motor

Standing Control Box


2.8 Hydraulic Power Unit (HPU)

Motor Power

5.5Kw Heavy Duty Box Beam Roll Forming Machine With 1.5-2.5mm Thickness 15-20m/min Speed 5.5Kw Motor
Oil Required

N32 or N46 hydraulic oil is available

Design

The hydraulic station has a fan cooling system

Optional

It can be installed on or inside the roll former to save space



2.9 Analysis
Hydraulic Decoiler Unwinds steel coil smoothly / Supports 1.5–2.5mm thick material
Guiding Ensures material alignment / Prevents deviation during forming
Roll Former Arched gantry provides rigidity / Chain driven ensures stable transmission
Flying Saw Cut Nonstop cutting / Clean, burr-free edges / Minimal material waste
Out Table Collects finished beams / Protects surface / Facilitates downstream handling


3. Production Line Components

Component Quantity
Hydraulic Decoiler 1 set
Roll Former 1 set
Saw Cutter 1 set
Out Table 2 sets
PLC Cabinet 1 set
Hydraulic Station 1 set


4. Customization Options

Customers can request adjustable roll former configurations to accommodate varying beam widths and heights. Flying saw cutting length and precision can be customized. Chain drive tension and gantry reinforcement can be adapted for thicker coils. Out table length, material handling, and automation levels can also be tailored to specific production or installation requirements.


Product Tags:

heavy duty box beam forming machine

      

cold roll forming machine with flying saw

      

rack roll forming machine with warranty

      
 Heavy Duty Box Beam Roll Forming Machine With 1.5-2.5mm Thickness 15-20m/min Speed 5.5Kw Motor Manufactures

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