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High Efficiency Roll Former With Hydraulic Cutter And Safety Chain Cover For Roofing Profiles

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High Efficiency Roll Former With Hydraulic Cutter And Safety Chain Cover For Roofing Profiles

Name: High Efficiency Roll Former With Hydraulic Cutter And Safety Chain Cover For Roofing Profiles
Brand: METALIGN
Price: 1 USD

High Efficiency Roll Former With Hydraulic Cutter And Safety Chain Cover For Roofing Profiles Manufactures

Brand Name : METALIGN

Model Number : GT+RC

Certification : CE,ISO,etc

Place of Origin : CHINA

MOQ : 1 set

Price : USD1,000-700,000. Based on customization.

Payment Terms : L/C,T/T

Supply Ability : 30 sets per month

Delivery Time : 30 days

Packaging Details : Industrial plastic film wrapping, secured with steel wire.

Product name : Dual Lane Chain Driven Roll Forming Machine For Metal Roof Gutter And Ridge Cap Production

Key words : metal roof ridge cap roll forming/steel gutter profile roll forming

Profile : Roof Ridge Cap+Gutter

Application : Roof Drainage Systems / Rainwater Management

Material type : PPGI/PPGL/GI/GL Steel Coils

Material thickness : 0.3-0.8mm

Forming speed : 15-20m/min

Main motor power : 5.5Kw

Forming stations : 17

Driving system : Chain

Frame structure : Wall panel

Shaft diameter : 70mm

Machine condition : Brand new

Shaft material : #45 steel quenched 55-60℃

Roller material : High grade #45 steel , surface with hard chrome

Display language : English/Spanish/Russian/French,etc, customizable

Control technique : PLC+Touch Screen

Delivery time : 30 days

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1. Overview

1.1 Production Line

This roll forming production line targets metal roofing manufacturers producing gutters and ridge caps. It offers cost-effective, dual-profile capability with chain-driven stability and safety features. Ideal for mid-sized operations seeking reliable, flexible roofing accessory production with enhanced efficiency and maintenance ease.

1.2 Profile
The profiles are cold-rolled steel, typically 0.5 to 1.0 mm thick, shaped into gutter and ridge cap cross-sections. Featuring durable corrosion-resistant coatings, precise dimensions, and smooth edges, these profiles ensure effective roof water drainage and sealing, suitable for residential and commercial metal roofing systems.
Material: Galvanized Steel / PPGI / Aluminum	Thickness: 0.3-0.8mm
Yield strength: 200 - 350 Mpa	Tensil stress: 200 -350 Mpa

1.3 Production Process
Flow Chart: Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Cutter → Run-out Table

Process: The double-lane roll former uses chain-driven systems for precise, stable forming of gutters and ridge caps. Chain covers enhance safety and reduce maintenance. Hydraulic cutters ensure clean, accurate profile lengths. This setup supports simultaneous multi-profile production, increasing efficiency.

1.4 Key Focus
Dual-lane design maximizes production efficiency for gutter and ridge cap profiles.
Chain-driven roll former offers reliable, consistent forming with reduced mechanical wear.
Safety chain covers protect operators and extend machine lifespan.
Hydraulic cutter delivers precise, burr-free cuts for superior product quality.
Cost-effective solution balancing performance and investment for roofing accessory manufacturers.

2. Technical Parameters

2.1 Decoiler
Structure	Double-support
Working Form	Manual, motorized, or hydraulic
Loading Capacity	5T/7T/10T, customizable
Coil Width	1250mm, customizable
Inner Diameter	Φ450 – Φ550 mm
Out Diameter	1500 mm
Model	DC-MU1

2.2 Optional Upgrade: Decoiler

Motorized Decoiler	Stand structure decoiler, motorized or hydraulic	Hydraulic decoiler with loading car

2.3 Guiding Device With Pre-Cut Broaching Shear
Guiding Roller	Adujust the coil feeding width
Pre-cut Broaching Shear	Cut the steel coil before roll forming
Digital Display	See the feeding width directly

2.4 Roll Forming Machine
Working Speed	Around 20 m/min
Structure	Wall panel type. Optional: Cast-iron stands or guide pillar
Driving System	Chain system. Optional: Gearbox
No. of Forming Stations	18 stands
Shaft Diameter	70mm solid shaft
Motor Power	5.5 Kw
Roller Material	45# steel polished and chromed HRC58-62°
Shaft Material	High grade 45# steel polished(CNC lathe)
Steel Coil Material	PPGI or GI
Steel Coil Thickness	0.25-0.8mm

2.5 Optional Upgrade: Cover

Mounted On The Inside: No Cover Required	Solid Cover For Chain	Mesh Safety Cover

2.6 Cutter
Common Power Type	Hydraulic. Optional: motor type.
Hydraulic Power	4-5.5Kw, customizable
Blade Material	Cr12 Mov
Hardness	With quenched treatment HRC 58 – 62°

2.7 Product Collection
Solution 1	Run-out table	Solution 2	Auto stacker
Power Type	Non-powered, mainly manual handling	Power Type	Motorized, 3Kw
Dimension	Length 4m, customizable	Dimension	Length 4m-6m, customizable

2.8 PLC Control Cabinet
PLC Brand	Delta, customizable	Power Supply	380v, 50HZ, 3Phase (It depends on customer requirement)
Encoder Brand	Omron, customizable	Language	Chinese + English, Spanish, French, Russian, etc
Touch Screen	MCGS, customizable	Operation type	Manual /auto two-type switch
Hanging Arm Type	Saving Space	Standing Type	greater component integration and flexible positioning
Hanging-Arm Control Box		Standing Control Box

2.9 Hydraulic Power Unit (HPU)
Motor Power	5.5Kw
Oil Required	N32 or N46 hydraulic oil is available
Design	The hydraulic station has a fan cooling system
Optional	It can be installed on or inside the roll former to save space

2.10 Analysis
5T Manual Decoiler	Supports up to 5 tons coil weight, low investment cost
	Manual control allows flexible coil size adjustment
Guiding	Ensures precise steel coil alignment before forming
	Minimizes material deviation, improves product quality
Roll Former	Double lane design for simultaneous gutter and ridge cap
	Chain drive provides stable, consistent forming power
	Chain cover protects operator and machine from damage
Hydraulic Cutter	Powerful hydraulic system enables clean, precise cutting
	Adjustable cut length accommodates different profile sizes
Out Table	Provides stable product support and smooth discharge
	Designed for easy manual or automated product handling

3. Production Line Components

Component	Quantity
Manual Decoiler	1 set
Roll Former	1 set
Hydraulic Cutter	1 set
Out Table	2 sets
PLC Cabinet	1 set
Hydraulic Station	1 set

4. Customization Options

This roll forming line can be customized for different gutter and ridge cap sizes, thicknesses from 0.3mm to 0.8mm, and coating types. Optional features include automated decoiler upgrades, variable hydraulic cutter lengths, and enhanced chain guard designs. We tailor configurations to meet specific profile dimensions and production speed requirements.

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